Date of publication: 2018-03-12 07:44
PERIODIC MAINTENANCE 2-17 Periodic Maintenance Procedures If any one vacuum measurement is out of the standard measurement after synchronization, adjust the bypass screws [A]. Front [B] Special Tool - Pilot Screw Adjuster, C: 57551 x2518 1292 x2522 Adjust the lowest vacuum between #1 and #2 to the high- est of #1 and #2.
16-78 ELECTRICAL SYSTEM Switches and Sensors Fuel Level Sensor Inspection x2522 Remove: Fuel Tank (see Fuel System (DFI) chapter) x2522 Open the clamps [A]. x2522 Remove: Bolts [B] Fuel Level Sensor [C] x2522 Check that the float moves up and down smoothly without binding.
2-28 PERIODIC MAINTENANCE Periodic Maintenance Procedures x2522 Bend the cotter pin [A] over the nut. WARNING If the rear axle nut is not securely tightened or the cotter pin is not installed, an unsafe riding condi- tion may result. Drive Chain Wear Inspection x2522 .
GENERAL INFORMATION 1-5 Before Servicing Press For items such as bearings or oil seals that must be pressed into place, apply small amount of oil to the con- tact area. Be sure to maintain proper alignment and use smooth movements when installing. Ball Bearing and Needle Bearing Do not remove pressed ball or needle unless removal is absolutely necessary.
ELECTRICAL SYSTEM 16-69 Meter, Gauge, Indicator Unit Water Temperature Meter Check: x2522 Connect the 12 V battery and terminals in the same man- ner as specified in the Liquid Crystal Display (LCD) Seg- ments Check. x2522 Connect the variable rheostat [A] to the terminal  as shown.
9-22 CRANKSHAFT/TRANSMISSION Starter Motor Clutch Starter Motor Clutch Removal/Installation x2522 Refer to the Alternator Rotor Removal and Installation in the Electrical System chapter. Starter Motor Clutch Inspection x2522 Remove: Alternator Cover (see Electrical System chapter) Starter Idle Gear x2522 Turn the starter motor clutch gear [A] by hand. The starter motor clutch gear should turn clockwise [B] freely, but should not turn counterclockwise [C].
16-55 ELECTRICAL SYSTEM Electric Starter System x25CB The brush plate [A] and brushes come off with the right -hand end cover [B]. x2522 Remove the terminal locknut [A] and terminal bolt [B], and then remove the brush with the brush plate [C] from the right-hand end cover.
9-15 CRANKSHAFT/TRANSMISSION Crankcase Splitting Crankcase Splitting x2522 Remove the engine (see Engine Removal/Installation chapter). x2522 Set the engine on a clean surface and hold the engine steady while parts are being removed. x2522 Remove: Crankshaft Sensor (see Electrical System chapter) Clutch (see Clutch chapter) External Shift Mechanism (see External Shift Mecha- nism Removal)
8-6 ENGINE REMOVAL/INSTALLATION Engine Removal/Installation x2522 Remove: Camshaft Position Sensor Connector [A] Injector Harness Connector [B] x2522 Remove the vacuum switch valve hose from the air cleaner housing. x2522 Remove: Breather Hose End [A] Engine Ground Cable Terminal Bolt [B] x2522 .
COOLING SYSTEM 9-1 Cooling System Table of Contents Exploded View........Coolant Flow Chart......... Specifications......... Special Tools and Sealant........ Coolant......... Coolant Deterioration Inspection......Coolant Level Inspection........Coolant Draining......... Coolant Filling........Pressure Testing......... Cooling System Flushing........Coolant Reserve Tank Removal/Installation......
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