Date of publication: 2018-03-10 19:55
PERIODIC MAINTENANCE 2-5 Torque and Locking Agent The following tables list the tightening torque The table below, relating tightening torque to for the major fasteners requiring use of a non thread diameter, lists the basic torque for the -permanent locking agent or liquid gasket. bolts and nuts.
ENGINE LUBRICATION SYSTEM 7-8 Exploded View Torque Fastener Remarks N xB7 m kgf xB7 m ft xB7 lb Coolant Drain Bolt (Water Pump) 97 in xB7 lb Engine Oil Drain Bolt Oil Filter G, R Oil Filter Holder Oil Filler Plug 18 in xB7 lb Oil Jet Nozzle Bolts 61 in xB7 lb Oil Pan Bolts.
ENGINE TOP END 5-85 Muffler WARNING To avoid a serious burn, do not remove the muffler when the engine is still hot. Wait until the muffler cool down. Muffler Body Removal x2522 Slide the dust covers [A]. x2522 Loosen the locknuts [B], and turn the adjusters [C] to give the cable plenty of play.
8-99 FUEL SYSTEM (DFI) Inlet Air Pressure Sensor (Service Code 12) Output Voltage Inspection NOTE x25CB The output voltage changes according to the local at- mospheric pressure. x2522 Measure the output voltage at the ECU in the same way as input voltage inspection. Note the following. Inlet Air Pressure Sensor Output Voltage Connections to ECU Meter (+) x2192 .
FUEL SYSTEM (DFI) 8-29 Troubleshooting the DFI System Sample Diagnosis Sheet Rider name: Registration No. (license plate No.): Year of initial registration: Model: Engine No.: Frame No.: Date problem occurred: Mileage: Environment when problem occurred. x25A1 x25A1 x25A1 x25A1 x25A1 x25A1 .
9-26 CRANKSHAFT/TRANSMISSION Transmission Transmission Shaft Removal x2522 Split the crankcase (see Crankcase Splitting). x2522 Remove the drive shaft [A] and output shaft [B]. Transmission Shaft Installation x2522 Check to see that the set pins [A] and set rings [B] are in place.
9-22 CRANKSHAFT/TRANSMISSION Starter Motor Clutch Starter Motor Clutch Removal/Installation x2522 Refer to the Alternator Rotor Removal and Installation in the Electrical System chapter. Starter Motor Clutch Inspection x2522 Remove: Alternator Cover (see Electrical System chapter) Starter Idle Gear x2522 Turn the starter motor clutch gear [A] by hand. The starter motor clutch gear should turn clockwise [B] freely, but should not turn counterclockwise [C].
8-99 FUEL SYSTEM (DFI) Fuel Tank Fuel Tank Removal WARNING Gasoline is extremely flammable and can be explo- sive under certain conditions. Make sure the area is well-ventilated and free from any source of flame or sparks this includes any appliance with a pilot light.
FUEL SYSTEM (DFI) 8-127 Throttle Body Assy x2522 Remove the left frame cover (see Frame Cover Removal in the Frame chapter). x2522 Open the clamp [A] and pull the alternator lead connector [B] downward. x2522 Loosen the air duct clamp bolts [A]. x2522 .
8-95 FUEL SYSTEM (DFI) Throttle Body Assy x2522 Remove the bolt [A] and the throttle cable plate [B] from the throttle body front side. x2522 Remove the throttle cable lower ends from the throttle pulley. x2522 Remove: Choke Cable Upper End (From choke lever) Choke Cable Lower End [A] x2522 .
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